3D Ultrasonic Inspection System
Monitors & Checkers
Spot Welding Nugget Checker
Description
Main Features
Inspection Example
Description
- Matrixeye™ VI for spot welding inspection
Main Features
- The world-first 3D SAFT(*1)inspection equipment with phased array function which enables higher resolution and higher sensitivity
(*1)SAFT:Synthetic Aperture Focusing Technique - Easy-to-see inspection system
Displays high-definition 3D images using a uniquely-developed synthetic aperture method - Automatic pass/fail determination with high degree of accuracy
Measures series of weld points in a parts according to DB(Data Base). Equipped with a function for press welding detection. - No need for replacement of probes
Equipped with a 64-channel matrix probe, eliminating the need for replacement of probes depending on the diameter of welding parts.
Inspection Example
Inspection result screen
Inspection example
The World-First 3D SAFT
Easy To See Inspection System
High Resolution
Product Specifications
| Items | Specifications | |
|---|---|---|
| Pulsar | Range of transmission delay | 12.5ns |
| Transmission delay | 12.5ns x 4095(51.18us) | |
| Pulse voltage | 20V – 180V | |
| Tranmission pulse width | variable(12.5ns – 1000ns) 12.5ns/step |
|
| Receiver | Number of receive channels | 64ch |
| Amplifier frequency range | 0.5 – 25MHz | |
| Gain | 0~50dB | |
| Imaging | Image synthetic process | SAFT |
| Power supply | Battery | Li-ion battery(95Wh) |
| Number of batteries | 1 or 2 | |
| Battery operation time | 2h, 4h(use of two batteries) | |
| AC | 100V – 240V 50/60Hz | |
| Ambient condition | Ambient temperature | 5 – 35°C |
| Ambient humidity | Relative humidity:20-80%, Non condensing |
|
| General spec | Dimension | 3W:305xD:130xH:210mr |
| Weight | Approx 5kg | |
| CPU | Atom D510 1.66GHz | |
| Memory | 2GB | |
| Hard disk | 500GB | |
| OS | Windows7 Pro for EMB | |
| Display | 10.4-inch touch panel display | |
| USB | 2.0×4 | |
| Accessories | Keyboard/ Mouse | |
| Remote controller | ||
| Battery x 2 | ||
| Battery charger | ||
| AC adaptor | ||
| Power supply cord | ||
| Items | Specifications | Note |
|---|---|---|
| Number of welded plates to be inspected | Two or three plates | |
| Collective setting of plate thickness | The combination of plate thicknesses of multiple welding points is set in a collective way.A list created by Microsoft Excel is exported to a Welding Points Information File. | |
| Setting of imaging conditions | Iron, aluminum | |
| Surface adjustment function | Adjusts the position of the surface of inspection object to be visualized | |
| Parallelism check function | Checks the parallelism between a probe shoe surface and a sheet during measurement (imaging) | |
| Display of results | Pass/fail determination (Good,Small or Open) | Good and Small are determined based on preset threshold values. |
| Major and minor axes of welded part | ||
| Average diameter of welded part (= (major axis + minor axis)/2) | ||
| Depth of impression | ||
| Thickness of welded part | ||
| List of saved data | A list of saved data is created in CSV format |